From Blueprint to Reality: LG’s Chiller Inspection Journey

Chiller inspections are vital for ensuring the efficient, reliable, and safe operation of HVAC systems. Before leaving our facility, each chiller undergoes a thorough inspection process to guarantee optimal performance and long-term reliability.
These tests are essential, as chillers operate under varying conditions, and even minor inefficiencies can lead to increased operational costs and downtime. Regular inspections detect potential issues early, ensuring smooth operation in real-world conditions while optimizing energy efficiency and extending the chiller's lifespan.
Furthermore, they ensure compliance with safety standards, preventing accidents and promoting sustainability. Overall, routine inspections are key to maintaining high performance, operational stability, and long-term cost savings.

This phase focuses on inspecting raw materials and components before they enter the production process to ensure they meet quality standards.

a. Material Defect Inspection
Components such as steel plates, flanges, and heat exchangers are inspected for chemical composition, electrical charge, and any defects. This ensures that only top-grade materials are used, forming the foundation for a durable and reliable chiller.

LQC ensures that quality is maintained during the production process, checking key components and testing performance as the chiller is being assembled.

a. Compressor Motor Test
The compressor motor undergoes a thorough inspection for accurate dimensions, internal cleanliness, and vibration levels. These checks guarantee that the motor performs efficiently without issues like rust or mechanical imbalance.

b. Performance Test
Engineers test critical aspects of performance, including water flow, temperature control, and power distribution. Cooling capacity and COP are measured to ensure that the chiller performs efficiently and meets expected standards.

c. Vibration & Noise Emission Test
Vibration and noise levels are tested to ensure minimal disturbance during operation. Engineers measure vibration at key points and assess noise emissions to confirm that the chiller runs smoothly and quietly, meeting the required noise level standards for each country. This ensures improved durability and suitability for noise-sensitive environments like offices or hospitals.

This final phase verifies that the finished product meets all quality standards before it is delivered to the customer. It ensures there are no defects and that the product matches customer specifications.

a. Visual Inspection & Dimension Verification
After performance testing, engineers inspect all components for physical defects such as rust, cracks, or paint flaws. They also verify that the chiller’s dimensions precisely match the customer-approved design. These checks ensure the unit is free from visible defects and ready for smooth installation.

b. Pressure Monitoring
Hydrostatic and pneumatic pressure tests are conducted to ensure key components such as condensers and evaporators are free from leaks and can withstand operational pressures. This final step guarantees system reliability under real-world conditions.