Why CRAH Still Matters: The Essential Role of Air Cooling in Modern Data Centers

Key Takeaways

 • Liquid cooling does not eliminate the need for data center air cooling. Even liquid-cooled racks still release heat into the data hall, making efficient air-side cooling essential for stable data center operation.[1]

 • CRAH is a core component of data center air cooling systems. Using chilled water from a central plant instead of a built-in compressor, it removes the remaining heat that liquid cooling leaves behind while supporting high-density IT environments.[2]

 • As rack density increases, CRAH efficiency has a growing impact on data center energy consumption. Fan power and airflow design become major operating costs, making high-efficiency fans and low-resistance coils critical for reducing energy use.[3]

 • LG's CRAH is designed for modern data centers, delivering approximately up to 405 kW of modular cooling capacity with a high-efficiency 3D Blade EC fan and oval coil design that may help reduce operating energy.

[1] https://datacenters.lbl.gov/liquid-cooling

[2] https://datacenters.lbl.gov/cooling-air-management

[3] https://www.ashrae.org/file%20library/technical%20resources/bookstore/emergence-and-expansion-of-liquid-cooling-in-mainstream-data-centers_wp.pdf

An image showing the interior view of high-density data center.

1. Introduction

Liquid cooling is transforming how data centers handle heat, but it has not removed the need for air. Even in the most advanced liquid-cooled facilities, cold plates draw heat off the processors while the rest of the rack still vents heat into the room, and that heat has to go somewhere. According to Lawrence Berkeley National Laboratory (LBNL) under the U.S. Department of Energy’s data center energy efficiency program, liquid-cooled solutions are typically hybrid, with air cooling removing the share the liquid loop leaves behind.[1]

 

That is where the computer room air handler, or CRAH, does its work. While liquid cooling manages high-density heat loads at the rack level, CRAHs remain essential for maintaining room-level cooling in liquid-cooled facilities and continue to serve as a primary cooling solution in many air-cooled data centers.

[1] https://datacenters.lbl.gov/liquid-cooling

2. Why Room Cooling Still Matters in the Liquid Cooling Era

Room cooling still matters even though liquid cooling captures a large share of IT heat. Air-side cooling manages the remaining heat released into the data hall, helping maintain stable operating conditions. The U.S. Department of Energy's Center of Expertise for Data Center Energy Efficiency, run by Lawrence Berkeley National Laboratory, describes most liquid-cooled solutions as hybrid, where only part of the heat is removed by liquid and the rest is removed by traditional air cooling. In its own testing of direct-to-chip cold plates, the liquid loop typically captured around 50 to 60 percent of the heat, leaving the remainder to the air side.[1]

 

That remainder is not trivial. Memory, power supplies, storage drives, and networking gear all shed heat into the room, and in a dense rack that adds up to a substantial cooling load on its own. As AI hardware pushes rack power higher, the total heat in the room rises with it. According to an International Energy Agency (IEA) report, the power density of AI servers increased approximately elevenfold between 2020 and 2025, with a further fourfold increase projected by 2027 under certain assumptions.[2] Even when liquid takes the largest slice, the air-side slice grows in absolute terms as density climbs.

 

This is why room cooling remains important in the liquid cooling era, no less. A liquid loop that performs perfectly still cannot protect a room whose air side is undersized. The heat it leaves behind has nowhere to go, and temperatures climb regardless. Reliable high-density cooling depends on the air side being engineered with the same care as the liquid side.

[1] https://datacenters.lbl.gov/liquid-cooling

[2] https://www.iea.org/reports/key-questions-on-energy-and-ai/executive-summary

3. What a CRAH Unit Is and How It Works

A CRAH, or computer room air handler, is a precision cooling unit that removes heat from a data hall by passing warm room air over a chilled water coil. Cool water supplied by a central chiller plant runs through the coil, the unit's fans draw hot air across it, and the air gives up its heat to the water before returning to the room. The warmed water carries that heat back to the chiller plant to be rejected outside. Because the CRAH itself has no compressor, it is essentially a high-performance air-to-water heat exchanger with fans, and its chilled water valves and fan speeds can be tuned to the temperature of the air arriving at the racks.[1]

 

That design is what separates a CRAH from its close relative, the CRAC. The distinction matters when sizing a facility. A CRAC, or computer room air conditioner, cools with its own built-in refrigerant compressor, which makes it self-contained and well suited to smaller rooms and edge sites. A CRAH has no compressor and instead relies on the central chiller plant, which makes it a common choice for larger facilities and campus-scale operations where a central plant is already in place. In systems where the central chiller plant incorporates free-cooling capability, CRAH units can take advantage of cool outdoor conditions to reduce reliance on mechanical refrigeration during favorable weather conditions.[2]

 

CRAH serves as a key air-side component in high-density data halls. While the liquid loop draws heat straight off the processors, the CRAH manages the temperature of the whole room, clearing the residual heat from every component the liquid never touches and holding the space within the ranges IT equipment needs. It helps maintain the surrounding environment within ranges required for the dense racks enabled by liquid cooling.

[1] https://datacenters.lbl.gov/cooling-air-management

[2] https://datacenters.lbl.gov/liquid-cooling

4. What to Look for in a CRAH for High-Density Halls

One of the most important qualities in a modern CRAH is efficient air movement, because as racks get denser, the energy spent moving air becomes a major operating cost. ASHRAE notes that as servers grow denser, fan power can increase from less than 2% of total server power to around 10–20% in some high-density systems. In a 50kW rack, that corresponds to roughly 5–10 kW devoted to server fans alone.[1] A CRAH that moves the required air with less fan energy can help lower that cost, which is why the features below deserve close attention.

 

When comparing CRAH units for a high-density hall, five factors matter most:

Fan efficiency High-efficiency electronically commutated fans adjust their speed to match the actual cooling demand, so the unit draws only the power the moment requires instead of running flat out.
Coil design A coil that lets air pass with less resistance means the fans work less hard to move the same volume of air, compounding the energy savings over the facility's life.
Capacity and modularity Enough cooling capacity to match the hall's density, delivered in modules that scale as the room fills, avoids overbuilding upfront while leaving headroom to grow.
Installation and maintenance Units that install quickly and open up for routine service shorten construction timelines and speed up maintenance once the room is live.  
Intelligent controls Built-in monitoring and control let the air side be tuned and coordinated with the rest of the cooling system rather than run in isolation.

Together, these factors influence whether a CRAH simply cools a room or also contributes to a more efficient and reliable facility operation.

[1] https://www.ashrae.org/file%20library/technical%20resources/bookstore/emergence-and-expansion-of-liquid-cooling-in-mainstream-data-centers_wp.pdf

5. LG's CRAH for the Air Side of Hybrid Cooling

LG's CRAH is a modular fan-wall unit built specifically to be the air-side workhorse of a high-density hall, and it sits within a full LG hybrid portfolio that also includes Cold Plate and Coolant Distribution Unit products for the liquid side, so both the liquid-side and air-side cooling systems can be supplied by a single vendor as an option.*

 

*Actual performance depends on site conditions and workload.

 

At a glance, the unit offers:

 

 • Cooling capacity up to 490kW, delivered in a two-module lineup that can be customized to a data hall's dimensions.

 • Air handling capacity of approximately 100,000 CMH per unit, under design conditions.

*The required number of FWUs depends on the IT load and design conditions of the data hall.

 • Standard 380 to 480V power supply, for straightforward integration into facility electrical systems.

 • Designed for chilled water at 20/28°C, matching the central chiller plant it pairs with.

Easy Installation and Maintenance

The unit is designed to reduce work on both ends of its life, during construction and throughout years of service. Because the fan-wall unit is assembled at the factory rather than pieced together on site, it minimizes on-site work, which shortens the construction period and lowers cost. It also ships with customized piping that is accurately designed and built in advance, so the main pipe locations are known and the connections are ready when the unit arrives. Once the room is live, a swing-hinge structure opens the unit up to give maintenance space for the filter and EC fan, making inspection and replacement convenient.

A graphic image descring CRAH structure and and this structure helps facilitate installation and maintenance.

<Illustration showing the easy installation and maintenance features of a modular CRAH unit,
including minimized on-site work through factory assembly, customized piping, and convenient access for inspection and maintenance.>

High-Efficiency LG EC Fan

The fan is one of the two places a room-cooling unit spends most of its electricity, so LG built it for efficiency.* It uses a 3D Blade design whose shape is engineered along the lines of shark skin to reduce the small air vortices that waste energy, available in Φ500 and Φ630 sizes. EC motor is available in models that meet the IE5 efficiency class, one of the highest efficiency grades (depending on model and configuration), with total harmonic distortion held under 5 percent, in 4kW and 8kW models. Because it is an EC fan, it also adjusts its speed to match the actual cooling demand rather than running at full power all the time.

 

*Based on typical operating conditions; actual energy consumption distribution may vary depending on model, configuration, installation, and usage conditions.

A rendering image showing major components of high-efficiency EC fan.

<Illustration of a high-efficiency LG EC fan featuring a 3D blade design for vortex reduction and
an IE5 EC motor with low THDi. The image highlights the fan's key components and energy-efficient design.>

Oval Coil

The coil is the second place efficiency is won or lost, and here LG uses an oval-shaped coil instead of a conventional round one.* The shape lets air pass through with less resistance, which lets the fans move more air while working less hard. Based on LG’s internal test results, the oval coil delivers an air velocity of approximately 4–6 m/s and a pressure drop of about 65 Pa, versus around 2–3 m/s and 91 Pa for a conventional round coil (values depend on test conditions). Lower coil resistance combined with a more efficient fan can help reduce fan energy, a cost that generally increases with higher rack density.

 

*Based on LG internal tests; results may vary depending on test conditions, product configuration, and operating environment.

A rendering image which draws a comparison between an oval coil and a conventional circular coil.

<Illustration comparing an oval coil and a conventional circular coil, highlighting differences in airflow, air velocity,
and pressure drop. The diagram shows how the oval coil supports higher airflow with lower pressure loss.>

LG BECON Manager

LG's BECON Manager is the control and monitoring layer that ties the unit together, designed to improve control reliability while giving operators real-time visibility into component status. It provides an energy management function that intelligently optimizes energy use to reduce operating costs, and it delivers critical operational information to a facility's DCIM, or data center infrastructure management, system so the air side is visible alongside everything else.*

 

*Features, performance, and energy savings may vary depending on model, system configuration, integration with third-party platforms, and operating conditions, and are not guaranteed.

 

In practice, operators work from a set of live views. A cooling coil and fan energy usage view tracks where electricity is going, while a cooling coil and fan status monitoring view watches the health of those components in real time. A data-hall psychrometric chart shows the room's air conditions at a glance, supporting accurate diagnosis and quick response as conditions change. An air-side free cooling guidance view flags when cool outdoor conditions can take over part of the cooling load and save energy. Behind these views, the controller and power unit integrate the supporting hardware, from the automatic transfer switch and circuit breaker to active and standby DDC controllers, sensors, and actuators, which is what makes the monitoring reliable enough to act on.

A rendering image which shows CRAH control unit and real-time monitoring system designed for data centers.

<Illustration showing a CRAH control system with real-time monitoring of cooling coils, fans, sensors, and controller units.
The diagram highlights energy management, psychrometric analysis, air-side free cooling guidance, and DCIM integration for efficient data center cooling.>

Optimized From the Design Stage

Effective room cooling planning typically begins before the room is built. LG uses CFD simulation, a method that models how air and heat will move through a space, to optimize airflow and temperature distribution from the design stage. The process draws on the computer room's structural drawings, server heat and airflow specifications, CRAH specifications, and access-floor details, then models the space and interprets the results as an airflow and temperature-trend analysis. This helps size and position the air side correctly the first time, reducing the risk of hot spots once the room is live. Integrating the air side, liquid side, and chiller plant under BECON can provide operators with a unified view of the cooling system, depending on system configuration and integration scope.

A rendering image shows how data center airflow and temperature is managed via multi-layered graphics and imagery.

<Illustration showing a CFD analysis workflow for optimizing airflow and temperature distribution in a data center.
The diagram includes airflow simulation, thermal mapping, and design validation to improve CRAH performance and cooling efficiency.>

6. Conclusion

Liquid cooling has changed where a data center's heat is captured, but not the fact that the room still has to be cooled. While liquid cooling removes heat directly from targeted IT components, air-side cooling remains essential for managing the remaining heat within the data hall and maintaining stable operating conditions. The CRAH is the unit built for that job, using a chilled water coil and efficient fans to hold a high-density room within safe limits while keeping fan energy in check.

 

Treating the air side as a first-class part of the design, rather than an afterthought to the liquid loop, is what makes a high-density facility both reliable and efficient. A well-chosen CRAH, engineered for efficient airflow and coordinated with the rest of the system, can be an important factor in achieving reliable and efficient operation.

FAQs

Q.

What is a CRAH unit in a data center?

A.

A CRAH, or computer room air handler, is a precision cooling unit that removes heat from a data hall by passing warm room air over a chilled water coil supplied by a central chiller plant. Its fans draw hot air across the coil, the air gives up its heat to the water, and the water carries that heat back to the chiller plant. Unlike a CRAC unit, a CRAH has no built-in compressor.

Q.

What is the difference between a CRAC and a CRAH?

A.

Both are precision room-cooling units for data halls. A CRAC, or computer room air conditioner, cools using its own built-in refrigerant compressor, which suits smaller rooms and edge sites. A CRAH, or computer room air handler, has no compressor and instead uses a chilled water coil fed by a central chiller plant, which makes it more efficient for larger facilities where a central plant is already in place.

Q.

 Do data centers still need air cooling if they use liquid cooling?

A.

Yes. Liquid cooling is often deployed as part of a hybrid cooling architecture that combines liquid and air cooling. Depending on the system design, air cooling may still play an important role in managing remaining heat and maintaining appropriate data hall conditions. 

Q.

Why is fan efficiency important in a CRAH?

A.

Because moving air becomes a significant cost as racks get denser. ASHRAE notes that the share of power spent just on moving air can rise to 10 to 20 percent in dense servers, which in a 50 kW rack can mean at least 5 kW on fans alone. Efficient fans and low-resistance coils can help reduce that cost, which is why they are considered important features in modern CRAH designs.*

 

*Figures are indicative and may vary depending on server density, airflow management, and site conditions; actual fan power share can differ from ASHRAE reference ranges.

Q.

How does a CRAH fit into a hybrid cooling design?

A.

In a hybrid design, liquid cooling draws heat off the processors while the CRAH manages the temperature of the whole room. The CRAH clears the residual heat the liquid loop leaves behind and holds the space within the ranges IT equipment needs, making it the air-side partner to the liquid loop rather than a competitor to it.

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* Products and solutions may vary according to country and operating conditions.

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